IP Code No - IP9064 range
The IP9064 system of coating is a combination of 3 systems which can be used individually, or all three for total maximum protection. Each of the 3 individual "layers" are stand alone products in their own right. All three are two part, air drying products as follows:
a) Pretreatment etch (or wash) primer
A 2 part pretreatment acid based primer with filiform corrosion resistance for suitably prepared substrates. It chemically pretreats the surface to provide maximum adhesion and corrosion resistance. Suitable for use with synthetic and 2 pack epoxy and p.u. primers and a wide range of finishes. As a replacement alternative to several other products, it has similar properties of Def Stan 80-15, DTD 5555a, BSX 32 etc.b) Epoxy Strontium Chromate Primer
A 2 part corrosion inhibitive epoxy resin based primer resistant to all normal aircraft operating fluids. Resistant to filiform corrosion if used over a). it is suitable for indoor or out door use and over coatable with various epoxy, acrylic, and p.u. topcoats. With similar properties to BSX 33, DTD 5555A, 5567A, 5580A, 5599 and MIL-P-23377 primers.c) 2 Part Air Drying Epoxy Finishes
2 Part air drying epoxy finish for interior and exterior use. Used by Rolls Royce as both a decorative and protective coating, eg. Matt Black on fan frame composite casings, and an air drying marking paint. Initially available in the range of colours and finishes listed, this range will probably be increased to comply with customer demand. Resistant to abrasion, corrosion and most aircraft operating fluids and chemical, this range is also used for painting instruments and touching up our Textron grey stoving, and Pratt and Whitney Canada stoving engine systems.
The system has been designed to reduce confusion and therefore the least number of catalysts and thinners have been incorporated. The mixing ratios of base to catalyst may therefore vary. Released to DTD 5555, MSRR 9064, Def Stan 80-161, similar to MIL 22750, the range is approved by several other aerospace companies.
DTD 5555,DTD 80-161, MSRR9064, BSX32, BSX33 type A, similar to Mil P 23377
Tested on magnesium, aluminium and steel to the following minimum specification.
Actual performance will be in excess of the following:
- Resistant to 100 hours salt water fog
- Resistant to 100 hours dry heat at 180ºC
- Resistant to 100 hours at 150ºC in lubricating oil
- Resistant to 100 hours at 180ºC in dry heat
- Resistant to 100 hours with engine fuel
- After 7 days air drying, resistant to Skydrol for 3 hours 70ºC (160ºF)
- Resistant to 10 cycles 4 hours at 150ºC (300ºF) 20 hours in salt water fog
- Resistant to temperatures of down to at least -40ºC (-30ºF)
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REFERENCE
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OMAT
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PRODUCT
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MIXING RATIO
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| IP9064/CAT | Catalyst for strontium. | ||
| IP2-CAT-M | chromate primer and most topcoats. | ||
| IP9064-CAT-M | Catalyst for a small range of none full gloss topcoats. | ||
| IP9064/THIN | Universal thinner for strontium chromate primer and topcoats. | ||
| IP9064/CLEAR | 790A | Clear. | 1:1 |
| IP9064/0000 | 795A | Light grey gloss. | 2:1 |
| IP9064/0946 | Light grey gloss. | 2:1 | |
| IP9064/6270 | Gloss light aircraft grey (touch up for Rockhard 690-152-004) | ||
| IP9064/6272 | Semi-matt light aircraft grey (touch up for Rockhard 690-152-004) | ||
| IP9064/6930 | 789A | Gloss aircraft grey. (BS381c shade 693) | 2:1 |
| IP9064/6933 | Matt aircraft grey. | 2:1 | |
| IP9064/6970 | Gloss Light Admiralty Grey (BS 381c " 697) | ||
| IP9064/10A03 | Queen's flight Light Grey | ||
| IP9064/9000 | 788A | Gloss black. (BS 381c " 000) | 1:1 |
| IP9064/9002 | 9064 Cat M - Eggshell 5 Units | 3:1 | |
| 9064 Cat - Semi Matt 25 Units | 3:1 | ||
| IP9064/9003 | 7/171A | Matt black. (BS 381c " 000) | 4:1 |
| IP9064/8000 | 7/39A | Dull aluminium | 1:1 |
| IP9064/1100 | 7/30A | Gloss blue (BS 381C - 110) | 2:1 |
| IP9064/5380 | 792A | Gloss red (BS 381C - 538) | 2:1 |
| IP9064/3560 | 799A | Gloss golden yellow (BS 381C - 356) | 2:1 |
| IP9064/8010 | 7/144A | Bright aluminium. | 1:1 |
| IP9158B | Textron grey 16081-16099 | ||
| IP9180B | Textron blue |
*Other colours to order by negotiation*
| IP9064/6362 | Strontium chromate epoxy primer base | 4:1 |
| IP9064/4853 ) | Etch primer base ) | 1:1 |
| IP9064/4854 ) | Etch primer catalyst ) | 1:1 |
| IP9064/TDXL | Etch primer thinner | |
| IP9064/5555 | Chromate primer - Dark Green (Designed to match RR stoving chromate primer) | 4:1 |
Prior to application of the Primer thorough cleaning of the substrate
and the application of a conversion coating is vital, this can be the
systems' 2 pack chromate etch primer or other process.
The full system process is as follows:
Applied by spray, but can be brushed. Pot life 8 hours.
Etch Primer - air dry for 1 hour prior to over coating.
Epoxy Primer - air dry for 4 - 16 hours prior to over coating or flash
off for 30 minutes and then stove at 125ºC for 1 hour.
If the primer has been applied more than 72 hours in advance of being over coated, the surface must be wet flatted with 320 grade paper and have an additional light coat of primer applied to ensure the best intercoat adhesion for the system.
Top Coats - Apply one double track coat to give a dry film thickness of 20-32 microns. Air dry for minimum 4 hours or flash off for 30 minutes and then stove at 125ºC for 1 hour.
Full chemical protection is achieved after 7 days.
See also individual data sheets for 2 pack chromate etch primer and 2 pack strontium chromate primer.
