indestructible advanced coatings

IP9064 Two Pack Top Coat

DTD5555 & DTD80-161 APPROVED (MSRR9064)

TWO PACK EPOXY COATING TOP COAT


IP CODE NUMBER: IP9064 Range

PRODUCT DESCRIPTION

The IP9064 system of coating is a combination of 3 systems, which can be used individually or all three for total maximum protection. Each of the 3 individual "layers" are stand alone products in their own right. All three are two part, air drying products as follows:

a) Pretreatment etch (or wash) primer see IP9064/4853 & 4854

b) Epoxy Strontium Chromate Primer see IP9064/6362 + IP9064/CAT

c) 2 Part Air Drying Epoxy Finishes

2 Part air drying epoxy finish for interior and exterior use. Used by Rolls Royce as both a decorative and protective coating, eg. Matt Black on fan frame composite casings, and an air drying marking paint. Initially available in the range of colours and finishes listed, this range will probably be increased to comply with customer demand. Resistant to abrasion, corrosion and most aircraft operating fluids and chemical, this range is also used for painting instruments and touching up our Textron grey stoving, and Pratt and Whitney Canada stoving engine systems. Similar to Mil 22750

The system has been designed to reduce confusion and therefore the least number of catalysts and thinners have been incorporated. The mixing ratios of base to catalyst may therefore vary. Released to DTD5555, MSRR9064, Def Stan 80-161, similar to MIL 22750, the range is approved by several other aerospace companies

APPROVALS

DTD 5555; DTD 80-161; MSRR9064; BSX32; BSX33 type A;

It is similar to Mil P 23377 and also Mil 22750

PERFORMANCE

Tested on magnesium, aluminium and steel to the following minimum specification. Actual performance will be in excess of the following:

Resistant to 100 hours salt water fog

Resistant to 100 hours dry heat at 180°C

Resistant to 100 hours at 150°C in lubricating oil

Resistant to 100 hours at 180°C in dry heat

Resistant to 100 hours with engine fuel

After 7 days air drying, resistant to Skydrol for 3 hours 70°C (160°F)

Resistant to 10 cycles 4 hours at 150°C (300°F) 20 hours in salt water fog

Resistant to temperatures of down to at least -40°C

PRODUCT RANGE

REFERENCE

OMAT

PRODUCT DESCRIPTION

MIXING RATIO

IP9064/CAT

Catalyst for strontium chromate primer and most topcoats

IP9064-CAT-M

Catalyst for a small range of none full gloss topcoats

IP9064/THIN

Universal thinner for strontium chromate primer and topcoats.

IP9064/CLEAR

790A

Clear

1:1

IP9064/0000

795A

White gloss

2:1

IP9064/0003

White matt

2:1

IP9064/0946

Light grey gloss see 10 A 03 , and 9-094 all the same

IP9064/1100

7/30A

Gloss Blue (BS381C110)

2:1

IP9064/2170

Gloss green to (BS381C217)

IP9064/3560

799A

Gloss golden yellow (BS381C356)

2:1

IP9064/5380

792A

Post Office Red

2:1

IP9064/5920

International Orange Gloss BS 381c -0892

IP9064/6270

Gloss light aircraft grey (touch up for Rockhard 690-152-004)

IP9064/6272

Semi-matt light aircraft grey (touch up for Rockhard 690-152-004)

IP9064/6310

Light Grey gloss

IP9064/6930

789A

Gloss aircraft grey.(BS381C693)

2:1

IP9064/6933

Matt aircraft grey

2:1

IP9064/6970

Gloss Light Admiralty Grey (BS381C697)

IP9064/10A03

Queen's flight Light Grey

2:1

IP9064/9000

788A

Gloss black.(BS381C000)

1:1

IP9064/9002

using9064 Cat M - Eggshell lower than 20 Units

using9064 Cat – Eggshell (20-25 Units)

3:1

3:1

IP9064/9003

7/171A

Matt black.(BS381C000)

4:1

IP9064/8000

7/39A

Dull aluminium

1:1

IP9064/5380

792A

Gloss red(BS 381C - 538)

2:1

IP9064/8010

7/144A

Bright aluminium

1:1

IP9158B

Textron grey 16081-16099

IP9180B

Textron blue

IP9064/6362

Strontium chromate epoxy primer base

4:1

IP9064/4853

Etch primer base

1:1

IP9064/4854

Etch primer catalyst

1:1

IP9064/TDXL

Etch primer thinner

IP9064/5555

Chromate primer - Dark Green

(Designed to match RR stoving chromate primer)

4:1

*Other colours to order by negotiation*

* NOTE: ALL ABOVE GLOSS READINGS ATTAINED USING A 60º HEAD

APPLICATION

Prior to application of the Primer thorough cleaning of the substrate and the application of a conversion coating is vital, this can be the systems' 2 pack chromate etch primer or other process.

The full system process is as follows:

Applied by spray, but can be brushed. Pot life 8 hours.

Etch Primer - air dry for 1 hour prior to over coating.

If the primer has been applied more than 72 hours in advance of being over coated, the surface must be wet flatted with 320 grade paper and have an additional light coat of primer applied to ensure the best inter-coat adhesion for the system.

Top Coats - Apply one double track coat to give a dry film thickness of 20-32 microns. Air dry for minimum 4 hours or flash off for 30 minutes and then stove at 125°C for 1 hour.

Full chemical protection is achieved after 7 days. (air-dry at 18-20°C min)

PHYSICAL PROPERTIES

See also individual data sheets for 2 pack chromate etch primer and 2 pack strontium chromate primer.

Mixing RatioAs specified

ThinnerIP9064/Thin

Supply Viscosity Ready for use

Colour as required

Gloss Level as required

Film Thickness 20-25 microns

Flash Point / Class / UN No41°C / Class 3 / UN 1263

Pack Size1 & 5 litre containers

Shelf Life12 months in temperate climate

Health & Safety

Before use please request, our latest Health and Safety Data Sheet