indestructible advanced coatings

Rockhard Low VOC developments

Recent developments to reduce VOC's with regard to the Rockhard range includes using a 2 part low VOC solvent based variant (down to 180gms VOC when mixed).

Future developments include nano enhancing it.

Background to this development work

Development; evaluation and testing of a new Rockhard Low VOC; lower environmental impact protective enamel to supercede existing product 576-450-002 for Hamilton Sundstrand ; Stratford Locks ; Connecticutt USA to specification HS 4675 and use on Aluminium heat exchangers.

Completed November 2006

Hamilton Sundstrand use Indestructible Paint’s product 576-450-002 to protect their aluminium aircraft heat exchangers at temperatures up to 400ºF 200ºC.

Hamilton Sundstrand commissioned Indestructible Paint to research this product to see if it could be modified to retain its excellent anti corrosive and other properties, but develop it further to reduce its environmental impacts.

This report summarises the extensive Research and Development work involved in evaluating and testing of the experimental products.

The two new products detailed in this report were developed after extensive consultation with

R & D TEST REPORT

Issue Date: 15th November 2006
Reference No: Dev 06-034

Title/Project:

Rockhard Reduced V.O.C low environmental impact Clear Epoxy Stoving Sealer.

Requested By: Hamilton Sundstrand

Standards being tested to;

HS 4675 Rev H Type v. HS 3918 ; HS 14722 ; SP 0124.

Summary:

This project was to evaluate the Rockhard clear sealer to reduce the percentage of volatile organic compounds used whilst retaining its sealing properties and maintaining or improving its physical and chemical properties.

HS 4675 REV. H Type vi ASTM-D4541 A3 Portable Adhesion Tester LR2124 The research work resulted in two formulae being accepted for qualification testing.

Laboratory code numbers;
i) LR 2124-034 and reducer LR 2127-034.
ii) LR 2126-034 and reducer LR 2129-034.

This project was to evaluate the Rockhard clear sealer to reduce the percentage of volatile organic compounds used whilst retaining its sealing properties and maintaining or improving its physical and chemical properties. The research work resulted in two formulae being accepted for qualification testing.

Laboratory code numbers;
i) LR 2124-034 and reducer LR 2127-034.
II) LR 2126-034 and reducer LR 2129-034

Application

2 coats dip, both materials were mixed 1:1 parts by volume with reducer to give an application solid content of 20%.

Reducer: LR 2127-034 and LR 2129-034 Cure schedule: 1st coat 15 mins @ 180ºC (360ºF); 2ND coat 100 minutes @ 190ºC (375ºF)

Conclusion:

The two laboratory samples have both passed the performance requirements of the relevant specification HS4675 Rev H Type v. At the application solid content when compared with the standard have shown a reduction of 30% V.O.C

November 2007

IP3 2 pack low VOC Epoxy Coatings: Xylene /Toluene, Chromate Free

A new range of latest technology products designed to be as environmentally friendly as possible, but to be useable in the aerospace industry with resistance to chemicals; brake fluids etc.

Air drying; solvent based; low VOC product range designed with no xylene or toluene to anticipate coming European legislation, and for use on such items as the JSF (Joint Strike Fighter), where the UTC Corporation also does not allow xylene / toluene.

A maximum of 297 mixed grams VOC with any of the coloured top coats.

Approved to Turbomeca spec LB 568; Messier Bugatti

Meet the performance requirements of MSRR 9064; Def Stan 80-161

Low VOC Coatings Colour Choice

The Rockhard Range of Low VOC Coatings

Complies with
Def 80-15
Turbomeca spec.

Colour / Product
description

Mix ratio(pbv)/
Mixed VOC

IPC Product code

Chromate free etch 2 pack primer

1 : 1 by volume

IP3-4853
IP3-4854

LB 568

Chromate free Primer
(grey Ral 6001 )

7 : 1
340 grams mixed

IP3-6500

LB 568

Catalyst

N/A

IP3-CAT

LB 568

Reducer

We recommend a 10% addition with any finish.

IP3- Reducer

LB 568

Clear

5 : 2
138 grams mixed

IP3-Clear

LB 568

Gloss white

3 : 1
153 grams mixed

IP3-0000

LB 568

Gloss Black

3 : 1
228 grams mixed

IP3-9000

LB 568

Matt White

5 : 1
297 grams mixed

IP3-0003

LB 568

Dark blue grey

3 : 1
153 grams mixed

IP3-6005

LB 568

Medium grey

3 : 1
213 grams mixed

IP3-6930

LB 568

Turbomeca Blue

3 : 1
153 grams mixed

IP3- BleuTM

LB 568

Yellow 6246

3 : 1
175 grams mixed

IP3- JauneTM

LB 568

International Orange

3: 1
153 grams mixed

IP3-OrangeTM

LB 568

Red 2840

3 : 1
153 grams mixed

IP3-RougeTM

LB 568

Aluminium

3 : 1
183 grams mixed

IP3-ArgentTM

Please contact our technical department for more information.